BMW 3 of the E46 series

since 1998 release

Repair and operation of the car



BMW 3 of the E46 series
+ BMW 3 Cars (E46)
+ Current leaving and service
- Engine
   - Procedures of repair of the engine
      Removal and installation of the lower cover of a motive compartment
      Removal and installation of a box of an air inlet
      Check of a compression
      Removal and installation of the inlet pipeline
      Removal and installation of a head cylinders / replacement of sealing laying
      Removal and installation of camshafts
      Removal and installation of the vacuum pump
      Removal, installation and tension of a maple belt
   + engine Lubrication system
+ Cooling systems, heating
+ Power supply systems, injection and release
+ Electric equipment of the engine
+ RKPP and transmission line
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Schemes of electric equipment





Removal and installation of the inlet pipeline

The inlet pipeline needs to be removed, for example, at removal of a head of cylinders or the engine.

Model 316i, 318i (M43TU engine)

 REMOVAL

1 Disconnect a negative cable (-) of the battery at the switched-off ignition. The battery is in a luggage compartment behind a cover on the right side. At BMW 316i, 318i cars the battery settles down in a motive compartment.

As a result of shutdown of the battery data from memory of malfunctions of some monitors are erased. If necessary before shutdown of the battery it is necessary to consider these memories of malfunctions. Address to the Section Diagnostics of Malfunctions. Work it is desirable to carry out HUNDRED in conditions.

2 Remove an aircombined box, address to the Section Removal and installation of a box of an air inlet.
3 to Disconnect the gas drive at a branch pipe of a butterfly valve, address to the Section Removal, installation and adjustment of the drive of a butterfly valve.
4 Remove an air hose between the filtering box of air and a branch pipe of a butterfly valve for what weaken fastening of a collar.

5 Turn off bolts of fastening of the top part of the inlet pipeline at a forward support, and also at a back support (an arrow on an illustration).

6 Disconnect a vacuum hose-1-.
7 Disconnect a vacuum hose to the inlet pipeline at the amplifier of a brake. For this purpose some effort will be required.

8 Turn off bolts of fastening and remove the top part of the inlet pipeline.

9 Merge cooling liquid, address to the Section Replacement of Cooling Liquid.

10 Disconnect a hose of cooling liquid at the lower part of the inlet pipeline for what weaken a collar (the shooter on an illustration).

11 Disconnect the directing pipe of the index of level of oil at the lower part of the inlet pipeline (the shooter on an illustration).

12 Open a cable channel at the engine. Disconnect electric wires from the elements provided below. Mark accessions a tape not to mix them at assembly:

- injectors;
- the generator, address to the Section Removal and installation of the generator;
- the detonation sensor on the block of cylinders;
- sensor of temperature of cooling liquid;
- a starter, address to the Section Removal and installation, check of a starter;
- oil level sensor;
- sensor of provision of a cranked shaft;
- sensor of the index of pressure of oil.

The fuel system of the engine is under pressure! Before opening of hose connections put on them a thick rag. Then, having carefully disconnected a hose, remove pressure. There is a risk of fire, do not smoke!

13 Disconnect the giving and returnable fuel hoses (arrows on an illustration).

14 Turn off bolts of fastening and disconnect a support of the inlet pipeline (an arrow on an illustration).

15 Turn off bolts of fastening and disconnect the lower part of the inlet pipeline at a head of cylinders.


 INSTALLATION

1 Replace all sealing rings.
2 Evenly cross-wise tighten bolts of fastening of the lower part of the inlet pipeline to a head of cylinders by the efforts given in Specifications.

18 Fix bolts a support of the inlet pipeline.

3 Fix the giving and returnable fuel pipelines.

The collar of the returnable pipeline at installation needs to be replaced. The giving pipeline fix the moment of 20 N • m.

4 Attach electric wires to the following elements:

- injectors;
- the generator, address to the Section Removal and installation of the generator;
- the detonation sensor at the block of cylinders;
- sensor of temperature of cooling liquid;
- a starter, address to the Section Removal and installation, check of a starter;
- oil level sensor;
- sensor of provision of a cranked shaft;
- sensor of the index of pressure of oil.
5 Fix a cable channel at the engine.
6 Fix the directing pipe of the index of level of oil.
7 Put on a hose of cooling liquid the lower part of the inlet pipeline and fix a collar.

8 Fix the top part of the inlet pipeline.

9 Put on a vacuum hose to the inlet pipeline on the amplifier of a brake.

10 Fix the top part of the inlet pipeline at a forward support, and also at a back support. Put on a vacuum hose-1-.

11 Insert an air hose between a box of the air filter and a branch pipe of a butterfly valve and fix collars.
12 Connect the gas drive at a branch pipe of a butterfly valve, address to the Section Removal, installation and adjustment of the drive of a butterfly valve.
13 Establish into place an aircombined box, address to the Section Removal and installation of a box of an air inlet.
14 Connect a negative cable (-) of the battery at the switched-off ignition. Establish hours.


Models 320i, 323i, 328i (M52TU engine)

 REMOVAL

1 Disconnect a negative cable (-) of the battery at the switched-off ignition. The battery is in a luggage compartment behind a cover on the right side. At BMW 316i, 318i cars the battery settles down in a motive compartment.

As a result of shutdown of the battery data from memory of malfunctions of some monitors are erased. If necessary, before shutdown of the battery it is necessary to consider these memories of malfunctions. Address to the Section Diagnostics of Malfunctions. Work it is desirable to carry out HUNDRED in conditions.

2 Remove an aircombined box, address to the Section Removal and installation of a box of an air inlet.
3 Disconnect the gas drive at a branch pipe of a butterfly valve, address to the Section Removal, installation and adjustment of the drive of a butterfly valve.
4 Remove an air hose between a box of the air filter and a branch pipe of a butterfly valve for what weaken a collar.
5 Rasstykuyte the socket of an injector of idling and the resonant gate at a branch pipe of a butterfly valve.
6 Turn off bolts of fastening and remove cable mine under a branch pipe of a butterfly valve.

7 Disconnect a hose oil plum at the directing pipe of the index of level of oil, previously having weakened fastening of a collar.

8 Turn off the directing pipe of the index of level of oil at the inlet pipeline.

9 Turn off fastening bolts (arrows on an illustration) and remove a branch pipe of a butterfly valve together with consolidation.

10 Uncover oil filling mouths. Hook a screw-driver small covers (arrows on an illustration) and remove. Weaken the bolts lying under them. Remove 2 plastic facings.

11 Take out shtekerny connections of sensors of oxygen (an arrow on an illustration). Rasstykuyte socket of the electromagnetic valve of VANOS system.

12 Raise and take aside a shtekerny bar of injectors.

13 Take out electric wires from lateral facing at the water tank. For this purpose remove a rubber level-1-up. Turn on 1/4 turns clips of-2-lateral facing and take out. Take out upward lateral facing.

14 Disconnect a branch pipe of ventilation of a case. Thus squeeze connection (two arrows at the left).

The fuel system of the engine is under pressure! Before opening of hose connections impose on it a thick layer of a rag. Then, having carefully disconnected a hose, remove pressure. There is a risk of fire, do not smoke!


15 At first disconnect the toplivopodayushchy pipeline-1-. Then disconnect the returnable pipeline of fuel-2-at the distributive highway for what weaken collars. After removal collars have to be surely replaced.

At some models the giving pipeline is attached directly to the distributive highway. In this case the sealing ring at installation has to be surely replaced and be greased with technical vaseline. Fuel hoses can also fasten brackets. In this case the special BMW-16 1 050 tool is necessary for an otvorachivaniye of brackets. Check a sealing ring before installation. In the presence of damages replace, address to the Section Removal and installation of injectors.

16 Disconnect a support at the inlet pipeline.
17 Check that on the inlet pipeline all hoses were disconnected.

18 Turn off bolts of fastening and remove the inlet pipeline from a head of cylinders (an arrow on an illustration). Attention: Watch that any details did not get to inlet cavities.


 INSTALLATION

1 Establish to the place of the inlet pipeline at a head of cylinders and fix it evenly bolts cross-wise. Before installation check all sealing rings damaged replace.

2 Fix a support of the inlet pipeline.
3 Fix the directing pipe of the index of level of oil at the inlet pipeline.
4 Put on a hose of return of oil at the directing pipe of the index of level and fix it a collar.
5 Fix a branch pipe of a butterfly valve with a new sealing ring.
6 Join the socket of an injector of idling and the resonant gate of a branch pipe of a butterfly valve.
7 Fix mine of cables under a branch pipe of a butterfly valve.
8 Fix the drive of gas to a branch pipe of a butterfly valve and adjust it, address to the Section Removal, installation and adjustment of the drive of a butterfly valve.
9 Fix new collars the giving and returnable fuel-supply lines of the distributive highway. Put new sealing rings, address to the subsection "Removal".
10 Fix connection for ventilation of a case.
11 Join the socket of sensors of oxygen and the electromagnetic VANOS valve.
12 Put on a shtekerny level of injectors.
13 Insert the socket at a water-collecting compartment. Turn on 1/4 turns clips of-1-lateral facing and record.
14 Fix two assembly covers. Establish covers of bolts of fastening.
15 Screw a cover on a branch pipe for oil filling.
16 Establish an air collector box, address to the Section Removal and installation of a box of an air inlet.
17 Attach a negative cable (-) of the battery at the switched-off ignition. Establish hours.


Model 320d (M47 engine)

 REMOVAL

1 Disconnect a negative cable (-) of the battery at the switched-off ignition. The battery is in a luggage compartment behind a cover on the right side.

As a result of shutdown of the battery data from memory of malfunctions of some monitors are erased. If necessary, before shutdown of the battery it is necessary to consider these memories of malfunctions. Address to the Section Diagnostics of Malfunctions. Work it is desirable to carry out HUNDRED in conditions.

2 Remove an aircombined box, address to the Section Removal and installation of a box of an air inlet.

3 Turn off bolts of fastening-1-and remove facing of the engine-2-.

4 Disconnect the soaking-up pipeline at the AGR valve (recirculation of the fulfilled gases) for what weaken a collar (the shooter on an illustration).

5 Turn off bolts of fastening-1-and uncover the engine.

6 Disconnect from holders hoses around the index of level of oil.

7 Disconnect electric wires from lateral facing at the water tank. Remove upward a rubber level-1-. Turn on 1/4 turns clips of-2-lateral facing and remove up.

8 Turn off fastening bolts (arrows on an illustration) and uncover at the engine at the left.

9 Turn off four bolts of the AGR valve on the inlet pipeline (shooters on an illustration).

The fourth bolt on an illustration is not visible.

10 Turn off a back bolt of fastening of the inlet pipeline. On an illustration the face key with a graggers on a back bolt is shown.
11 Take out covers between channels of the inlet pipeline.

12 Turn off bolts-1-and nuts-2-at the inlet pipeline.


 INSTALLATION

1 Replace all sealing rings.
2 Fix bolts ravnomernokrest-crosswise the inlet pipeline to a head of cylinders.
3 Further installation is carried out in sequence, the return to removal.
4 Establish an aircombined box, address to the Section Removal and installation of a box of an air inlet.
5 Attach a negative cable (-) of the battery at the switched-off ignition. Establish hours.